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Connect Sanke D coupler (American Sankey) to 5/16" barb (gas)

How to join type D, G5/8 ports and 5/16" hose barb, and what stops it leaking.

End ASanke D coupler (American Sankey) (type D, G5/8 ports)Seals directlyEnd B5/16" barb (gas) (5/16" hose barb)

These connect directly. Sanke D coupler (American Sankey) mates with 5/16" barb (gas) without an adapter.

The two ends

End A
Sanke D coupler (American Sankey) (type D, G5/8 ports)
End B
5/16" barb (gas) (5/16" hose barb)
A seals on
flat washer on each threaded port; barbs seal under a worm clamp
B seals on
barb ridges plus a worm clamp on the hose
Part needed
none, direct fit

The gas-in side of a Sanke D coupler is fitted with a 5/16 barb, so 5/16 CO2 line pushes straight on under a worm clamp. The coupler's check valve sits behind it to stop beer backing up the gas line.

Use 5/16 gas line here and clamp it. The gas barb is one size up from the 1/4 beer barb on purpose; forcing 1/4 line onto the 5/16 gas barb gives a slow CO2 leak that empties a cylinder overnight.

Related connections

Sources: Iron Mountain Refrigeration keg coupler guide (D, S, A, G, M, U Sankey systems) · Sanke D coupler spec (G5/8 beer and gas ports, 5/16in gas barb, 1/4in beer barb) · HomebrewTalk: Sanke D coupler thread sizes (7/8-14 / 5/8 BSP ports) · MoreFlavor thread types explained (MFL/FFL, NPT, BSP)